Slotter Machine – 10″ inch (250 mm) – Key Way – Rotary Table – Punch Slotter – Cutting Of Internal Grooves Or Key Ways – Gear Slot

We give constant strokes in the slotting machine and each stroke gives a reaction on the main gear teeth. For such continuous stroking, gears must be rigid to work for 15 years Taking into consideration the quality and accuracy of the job, we are using DP-8 Heavy Helical Gears in our slotting machine. It is made from GCI-25 Grade casting. With the help of helical gears, we can get more grinding works. Generally, spare gears give load on 1 tooth while helical gear gives load on 2 teeth so the possibility for break out very lies.

Benefits of Helical Gears:

• For silent & smooth operation –
• The use of helical gears reduces the noise level
• Double Load taking capacity and Longer life of teeth
• Suitable in rough work.
• No need to change till 15 years.

Y-Axis – the main slide is the important part of the slotting machine.  Accuracy and efficiency depend on  Y-Axis. So our expert engineers put their best efforts while constructing this machine.

Features of our Stroke Ram / Spindle:

• Our stroke ram is 450mm long.
• It is made from CI material with proper grinding and finishing.
• The straightness and parallelism of our stroke ram are 20 microns.
• For higher and perfect accuracy, we are checking and testing each piece with a straight edge.
• One important feature of our Spindle is interchangeable. Sometimes because of damage and other problems, the customer requires those parts. So at that time, they can interchange that parts easily and quickly.

• The base of the Slotting machine directly affects the rigidity and vibration of the machine.
• Because of the use of rigid casting and heavy material, the weight of our machine base is almost 80/100 kg more than other machine manufacturers, due to this reason we are famous for the vibration-free slotting machine.
• The maximum cutting capacity in MS Material is 12 mm by Foam tool.
• We are testing and working the machine after checking the base level as a right.
• We are using nylon nuts to connect the road. It is a chromed nut, so it is dustproof.

The benefit of Using Nylon Nut :

Sometimes when oil gets over in the pump or the operator forgets to lubricating oil, there is no chance of any damage to the base because of that nylon nut. Even it also increases the life of Connecting road.

We always think that machine should reach safely at customer’s floor. So considering transport problems and customers convenience, we are giving slinging hook inbuilt with the machine. The purpose to give such an option is to transit machines safely and without any damage. Our slinging hook carries weight up to 500-700 kg easily.

• Different spindle size differs with different material. It differs with the material, weight, and size of the job. So considering this we have given an option of the 3-speed pulley in our machine so the user can operate it at three different steps.
• Speed can be varied for efficient working as per the weight and size of the job, material type of the job.
• We are using a 6206 – ZZ self-lubricating Bearing in the main motor pulley.
• The life of our motor pulley is 3 years.

• Stroke adjustment capacity  of our machine is 10 mm to 250 mm. We can make and key way the  very small  job upto 10 mm.
• Generally Slotting manufacturers fit adjustment lever with welding while we have made with  forge protect by low carbon so there is no worry for break out.

• Our counter pulley is made from CI material.
• We are using 6205 -ZZ Bearing in counter pulley.
• We are giving 3 years guarantee in Counter pulley belt.

• Table size of our slide is 330 x 275 mm.
• Travel movement of Z axis is 230 mm. We gets 20 micron accuracy in  optimum travel.
• We have grinding both side of slide upper side and down side. This dual side grinding gives better accuracy.
• Straightness accuracy of slide is up to 20 micron.
• We are checking punishable error through the straight edge.

The special feature of our rotary table stand is that we are giving it  with perfect alignment and with proper surface grinding so that we gets accuracy up to 20 micron all type of job. Generally other slotting manufacturers gives it simple.