Quality : Our lathes quality is maintained because of our step by step manufacturing process. According to our manufacturing process, metal cutting lathe performance and accuracy are better than other industrial lathe machine manufacturer.
Our toolroom lathe is manufactured as per Indian Standard test by testing instruments like,
Straight Edge: A straightedge is a tool with an edge free-form curves or straight, used for transcribing straight lines. Straightedges are used in the automotive service and machining industry to check the flatness of machined mating surfaces and concave & convex.
True straightness can in some cases be checked by using a laser line level as an optical straightedge: it can illuminate an accurately straight line on a flat surface such as the edge of a plank or shelf. It effects in the production schedule, time schedule, time saving and increase the quality of our products.
Spirit Level Precision: Generally, an engineer’s spirit level is used to level machines, although they may be used to level large workpieces on machines such as planers. Spirit levels are also used in building construction by carpenters and masons.
A precision level is used to check the installation of precision machines in two axes. A lathe is manufactured with its base in a level plane. Small milling machines are often roughly leveled but large mills are installed level. Periodically check the level to ensure contained lathe accuracy by using Spirit Level accuracy of 0.05 mm/mt. According to IS Test Chart machine must be accurately leveled up to 0.02 mm per meter.
Hardness Tester BHN Scale: Hardness measurements quantify the resistance of a material to plastic deformation. hardness tests compose the majority of processes used to determine material hardness, and can be divided into two classes: macro-indentation and micro-indentation tests. It’s used to test the hardness of the bed. Our each lathe machine’s hardness of the bed is400 BHN as per IS test.
The main advantages of the hardness test are that extremely accurate readings can be taken, and just one type of indenter is used for all types of metals and surface treatments.
Tachometer RPM MPM: Tachometer RPM Meter is an instrument measuring the rotation speed of a shaft or disk, as in a lathe machine, drill machine, milling machine and other machinery. The tachometer is used to accurately measure spindle RPM (Speed) of the lathe machines. Just attach a reflective sticker to the rotating part and point the red laser beam on the mark from a safe distance.
Sound Level Decibel Meter: As per the IS test our Tool lathe head sound is measured by Decibel Meter and it should be up to 85 to 90 dB. In every lathe machine, it should be 85 dB and our each lathe machine noise level is under 85 dB.
Dial Indicator Micrometers: Dial Indicator Micrometers is used for precise measurement of components which are done on the lathe. It’s also used to measure the apparent diameter of celestial bodies or microscopic objects.
Screw Thread Special Tester: With Screw thread tester we can test the Pitch accuracy test. One end of the tester, a dial gauge has attached and the other end a point has attached which measures screw thread.
Spindle Torque: The simplest form of torque wrench consists of a long lever arm between the handle and the wrench head, made of a material which bends elastically in response to applied torque. The mechanical indicator is connected to the head of the lathe machine. Which measures the torque of the machine’s spindle.
Amperemeter: It is used to measures the current in a circuit is to break the circuit open and insert an “ammeter” in line with the circuit so that all electrons flowing through the circuit also have to go through the meter. When an ammeter is placed in series with a circuit, it ideally drops no voltage as current goes through Lathe machine main motor. Banka lathe is the best premium quality lathe, drill, mini lathe, milling machine manufacturer in indiaIndia. Our future depends on the dedication of individuals, to achieve one of the top charitable all gear lathe manufacturers in the whole world.
Precision lathe machine quality demands are a must in all aspects of component manufacturing. It requires a range of processing expertise, technologies, and application to provide consolidated results to users. Innovative solutions & approaches provide the edge to have technological advancements and necessary pace in tomorrow’s world. The lathe machines are prepared by expertise technical engineers.
System of Making : We are using a software for making designs, patterns, and drawings, according to that we give job works at outsources. We are not manufacturing any parts on our floor because it disturbs our manufacturing schedule and wasting our time. We assembled all the assembly parts and sub-assembly parts on our floor if there any rejection in any parts that we never compromise in our quality.
In next stage when all assembly and all sub-assembly were assembled our quality control department will inspect the same, who are expertized and skilled with years of experiences. Quality control team strictly inspect all the parts with its material, tolerance, and reference as per drawings and inspection reports.
We are using the material with 20MnCr5 or SAE 8620 grade casting in Gear, Lock Nut, Spindle which was passed through from Hardening process in pit type gas carburizing furnance with PID Controller. Machine’s Headstock has bored in WMW Boring machine and bed also passed on with flame hardening process up to 400 BHN. WMW planning machine used to make a rough cut in machine bed and after this process, it will go for finishing the process. In next step bed will pass on grinding process by METISAN USA make surface grinding machine.
Maintenance Schedule : Our service engineers are working continuously as per their planned schedule of installation and service for your lathe machines. The main principle of maintenance schedule is to provide customer timely service and to reduce the breakdowns. We are providing service according to your usage and criticality of your lathe machine. The customer can get the benefit of free of cost maintenance and less timing consuming. Our long experience of the machine tools business and working with thousands of machines enables our highly skilled and experienced service engineersare always ready to serve the service for their customer any time.